Cnc machining parts factory from China: Our metal stamping production is from a wide spectrum of materials, which include cold-rolled steel, stainless steel, brass, aluminum, copper, iron etc., We manufacture high-quality parts and components for the agricultural, alternative energy, home appliance, automotive, engine components, heavy equipment, furniture, material handling, power transmission and railroad industries. We work with materials that range in thickness from 0.1mm up to 5.0mm , and die configurations that range from the simple to complex in design nature. These factors guide us to determine which punch press will be used for production from our numerous options. Press capacities range from 25-ton to 220-ton stamping machines. Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%. See more details on automotive metal stamping.
When designing threads, consider the depth and pitch carefully. Deep threads may require specialized tooling, while very fine threads can be challenging to machine accurately. Consulting threading standards and working closely with your machinist can ensure optimal results. Tooling Considerations In CNC Machining – Choosing the right tools and understanding their impact on the machining process is vital for achieving precision and efficiency in CNC machining. Here are key factors to consider when selecting and maintaining tools for optimal performance. Tool Selection – The choice of tools significantly impacts the CNC machining process. End mills, drills, taps, and other cutting tools come in various shapes and sizes, each suited for specific tasks. Selecting the right tool for the material and design is crucial for achieving the desired finish and accuracy.
In order to achieve the high quality requirements of customers with zero defects, we have introduced 5 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production. Quality management system fully complies with IATF16949:2016. The quality is analyzed and monitored through five factors:man, machine, material, method and environments. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.
At present, our company has introduced 3 sets of Sei bu slow wire cutting machines, whose processing accuracy is within 0.002MM. They are mainly used to process various precision, small and complex terminals, shrapnel, and bracket molds. They mainly control product accuracy while also improving cutting, Speed, the cutting speed can reach 220mm/min. Fortuna has 8 sets of grinders, among which the machining accuracy can reach within 0.002mm. It is capable of precision grinding of various materials and is easy to operate. It can not only complete the processing of conventional parts such as shafts and ball shaft couplings, and can also complete the processing of parts with various complex shapes.
Optimize Tool Changes: Frequent tool changes can add to machining time and costs. Grouping similar features and designing parts that require fewer tool changes can improve efficiency. This approach reduces downtime and increases the machine’s productive time. Utilize Batch Processing: If you’re producing multiple identical or similar parts, batch processing can be highly efficient. Machining parts in batches allows for streamlined setups and continuous production, reducing the time spent on individual setups for each part. Discover additional information on https://www.dgmetalstamping.com/.
Fortuna can achieve riveting operations inside the mold. In-mold riveting refers to the rapid and accurate riveting operation of two or more stamping products inside the mold, which can reduce the product assembly process and achieve rapid product delivery. Features : High degree of automation: In-mold riveting technology adopts an automated control system, which can accurately control operations and ensure riveting quality to the greatest extent. This technology combines multiple stages of the manufacturing process into one, which not only maintains high-quality riveting effects, but also effectively reduces production costs and cycles, and improves productivity.
Part Complexity and Geometries – Complex designs can significantly impact CNC machining time and cost. Simplifying part geometries where possible can lead to more efficient machining. However, complex parts are often necessary, especially in high-tech applications. For complex parts, consider using multi-axis CNC machines that can handle intricate shapes and features. Designing with these capabilities in mind can lead to more efficient and cost-effective manufacturing.
